Format hand build curved composite panels manufactured from PVF2 precoated steel sheet, utilising customers edge extrusions to achieve joint detail. We can convert most trapezoidal or sinusoidal insulated profiled panels to form mitred corners. Aluminium and steel precoated materials are suitable in most profiles with foam or mineral wool insulation. Jointing methods have been developed to achieve an excellent finish on either side of the composite construction.

Products include:

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  Curved Composite Panel

  50mm PU insulated flat panel system to match customers specific precoat system, thus removing the risk of colour variation with differing materials.

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  Double Curved Corner

  Double varying radius corner component manufactured in aluminium prior to Polyester Powder coating and subsequent insulating.

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  Mitred Composite Sinusoidal Profiled Corner External

  Sinusoidal profile 90º external corner produced from PVF2 coated steel sheets with 50mm thick PU insulation, with 500mm legs.

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  Mitred Composite Profiled Corner

  38 mm deep trapezoidal profile 90° external corners produced from plastisol coated steel sheets with 60 mm thick PU insulation, with 400 mm and 1000 mm odd leg configuration.

Format can convert most trapezoidal or sinusoidal insulated profiled panels to form mitred corners. Aluminium and steel precoated materials are suitable in most profiles with foam or mineral wool insulation. Jointing methods have been developed to achieve an excellent finish on either side of the composite construction.

Products include:

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  Mitred Composite Profiled Corner

  38mm trapezoidal profile. 90º external corner produced from Plastisol coated steel sheets with 50mm thick PU insulation, with 500mm legs.

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  Mitred Composite Sinusoidal Profiled Corner

  Sinusoidal profile 90º internal corner produced from PVF2 coated steel sheets with 50mm thick PU insulation, with 500mm legs.

Format can convert most flat or microrib panels to produce mitred corners. External and internal corners can be produced without the need to cut the outer face. Most customer materials can be converted irrespective of insulant type of thickness.

Products include:

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  Microrib composite 90 degree External Corner

  Microrib finished 90 degree external corner produced from PVF2 coated steel with 70mm thick PU Insulation with White Liner to inside face, and 500 x 500 equal return legs.

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  Microrib composite External Double Crank

  Microrib finished 90 degree double cranked external corners produced from PVF2 coated steel with 70mm thick PU Insulation with White Liner to inside face, and 500 x 600 x 500 configuration.

Format hand build spherical corner components during manufacture. Designed and made to complement straight curved sections. we can convert most flat or microrib panels to produce curves. Horizontal and vertical curves can be achieved with a panel radius along the length or across the width. Most customers’ materials can be converted irrespective of face material or insulation type and thickness. Part curved panels with straight tangent legs can also be manufactured. Our thin skin composite cladding is a hand built composite flat panel systems produced from customers specific flat material or from aluminium, zinc or coated metals. Insulation type and requirements designed to suit individual requirements.

Products include:

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  Part Spherical Corner

  Part spherical radius corner component manufactured in aluminium prior to Polyester Powder Coating and subsequent insulating.

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  Curved Composite Microrib Panels

  Curved composite microrib panels produced from flat panels. 600mm and 1000mm coverwidth, 3000mm long with 120mm insulation thickness. Product shown radiused to 9000mm.

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  Thin Skin Composite Cladding

  Thin skin composite panels mounted on contrasting light blue support system. Installed at Cougar Monitoring H.Q., Cradley Heath, West Midlands.

Aluminium purpose made soffit and fascia systems can be designed to suit customers’ individual needs. Polyester powder coated components can have insulation bonded to the rear faces to provide for insulation requirements and to give additional stiffness.

Products include:

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  Insulated Horizontal Soffits and Fascias

  Powder coated aluminium secret fix Fascia and Soffit system with 80mm polyethylene insulation bonded to all rear faces. Commercial Office Development for St Modwens, Birmingham.

Flashings and pressings of all gauges and metals lend themselves to factory bonding of insulation to increase stiffness, flatness and insulation values. Plastic foam board and mineral wool materials can be successfully bonded to achieve customers needs.

Products include:

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  Insulated Aluminium Flashing

  PPC Aluminium Curtain Wall pressings with 50mm and 55mm thick bonded insulation. Aluminium flat balancer to rear. This particular component has been pre-punched with fixing holes and has 4mm thick insulation material bonded to all flanges. Product to be installed by MagHansen for commercial offices in Edinburgh.

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  Insulated Beam Sections

  End view of 150mm deep beam section produced in 2mm Aluminium post polyester powder coated, showing bonded 25mm thick ply stiffening and part 60mm PUR insulation to rear. Product installed at Newcastle Airport Hotel.

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  Curtain Wall Insulated Pressing

  Curtain wall pressing manufactured in 2mm aluminium polyester powder coated with 60mm thick insulation together with bright white steel balancer. Intermittently located and bonded to rear.